Rey Arcenegui, RafaelCobano-Suárez, José-AntonioCorzetto, MarcoMerino, LuisAlvito, PauloCaballero, Fernando2025-01-312025-01-312021-08Robotics and Computer-Integrated Manufacturing Volume 70, 202110.1016/j.rcim.2021.102122https://hdl.handle.net/10433/22998This work is partially supported by the ARCO experiment funded by the HORSE project (Grant number 680734) under the Horizon 2020 Framework Programme, and by Programa Operativo FEDER Andalucia 2014–2020 and Consejeria de Economía y Conocimiento (UPO-1264631).This paper presents a human–robot co-working system to be applied to industrial tasks such as the production line of a paint factory. The aim is to optimize the picking task with respect to manual operation in a paint factory. The use of an agile autonomous robot co-worker reduces the time in the picking process of materials, and the reduction of the exposure time to raw materials of the worker improves the human safety. Moreover, the process supervision is also improved thanks to a better traceability of the whole process. The whole system consists of a manufacturing process management system, an autonomous navigation system, and a people detection and tracking system. The localization module does not require the installation of reflectors or visual markers for robot operation, significantly simplifying the system deployment in a factory. The robot is able to respond to changing environmental conditions such as people, moving forklifts or unmapped static obstacles like pallets or boxes. The system is not tied to specific manufacturing orders. It is fully integrated with the manufacturing process management system and it can process all possible orders as long as their components are placed into the warehouse. Real experiments to validate the system have been performed in a paint factory by a real holonomic platform and a worker. The results are promising from the evaluation of performance indicators such as exposure time of the worker to raw materials, automation of the process, robust and safe navigation, and the assessment of the end-user.application/pdfenhttps://creativecommons.org/licenses/by-nc-nd/4.0/Warehouse automationAutonomous robot co-workerPeople detection and trackingField roboticsA novel robot co-worker system for paint factories without the need of existing robotic infrastructurejournal articleopen access